IQF Skillet Meals

Problem

The client sought to enhance their production capabilities by integrating a new IQF skillet meal line into a new area of their existing facility. This required overcoming design complexities, ensuring alignment with industry safety and quality standards, and meeting tight deadlines to minimize downtime.

Sharpe Engineering played a critical role in addressing these challenges by providing front-end guidance and unbiased evaluation. The success of the project hinged on effectively managing several key factors. 

• Timeline Management: Coordinating activities among multiple stakeholders to meet tight project deadlines and ensure timely delivery. 

• Design Complexity: Integrating the new production line seamlessly into the facility’s existing infrastructure while addressing spatial and technical constraints. 

• Operational Standards: Maintaining strict compliance with safety protocols and industry regulations throughout the design and installation process. 

Solution

A thoroughly designed and engineered line, achieved through collaboration between the client, Sharpe, and selected vendors. 

1. Preliminary Engineering: 

• Conducted initial feasibility studies and developed detailed layouts for the production system. 

• Developed detailed layout designs tailored to the client’s facility and production goals. 

2. Equipment Procurement 

• Supplied critical components, including radial combination scales, transfer systems, and the secondary packaging system, integral to the new production line. 

3. Execution Engineering: 

• Managed the entire project lifecycle, including scheduling, vendor coordination, and procurement assistance. 
• Integrated electrical controls, ensuring seamless communication between all components of the production line. 
• Delivered detailed layout designs, engineering documentation, and equipment specifications. 

4. Mechanical Installation Supervision: 

• Directed on-site installation activities over a 14-day period, collaborating with local crews and vendor technicians to ensure quality execution. 
• Ensured adherence to safety protocols, quality benchmarks, and operational best practices.

Results

Sharpe Engineering successfully delivered a state-of-the-art IQF skillet meal production system, achieving all project objectives on time and within budget. 

• Operational Excellence: The new system increased production capacity and streamlined workflows, enabling consistent and efficient output to meet growing demand. 

• Seamless Integration: The production line was fully integrated into the existing facility, utilizing advanced engineering designs and precise installation practices to optimize space and processes. 

• Optimal System Performance: The integration of radial combination scales, transfer systems, and secondary packaging equipment ensured the system operated with high accuracy and reliability. 

• Compliance and Safety: All installations adhered to industry safety protocols and quality standards, minimizing risks and ensuring long-term operational stability.